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TNPSC · Mechanical Production and Manufacturing

TNPSC Mechanical Production and Manufacturing 2025

2025 · 200 questions · First 10 Solutions Free
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Q1 mcq
The energy in a fuel cell is produced through
a.
Oxidation of $P_{t}$
b.
Reduction of $P_{t}$
c.
An electro chemical reaction Correct Answer
d.
Burning of a fuel

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Q2 mcq
The material which possesses high electrical conductivity, high thermal conductivity, high melting point and good oxidation resistance for low cost application
a.
Silver
b.
Steel
c.
Copper Correct Answer
d.
Titanium

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Q3 mcq
The most desirable method of increasing the yield strength of mild steel is
a.
Grain refinement Correct Answer
b.
Cold working
c.
Solute additions
d.
Precipitation hardening

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Q4 mcq
Which of the following material has maximum magnetic permeability?
a.
Pure Iron
b.
4 % Silicon Steel Correct Answer
c.
Grain oriented Si-Fe
d.
Cast Iron

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Q5 mcq
The criterion that works well for laminated composites made by stacking laminae of fiber reinforced composites in different orientation is
a.
Quadratic interaction criterion Correct Answer
b.
Tensor polynomial
c.
Maximum strain failure criterion
d.
Laminated plate theory

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Q6 mcq
Many ceramic bodies contain residual porosity, which is deleterious to both their
a.
Brittleness and susceptibility
b.
Modulus of Elasticity and Fracture strength Correct Answer
c.
Flexural strength and viscosity
d.
Plastic deformation and tensile stress

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Q7 mcq
High energy ball milling is working under the category of
a.
Bottom-up approach
b.
Top-down approach Correct Answer
c.
Sputtering approach
d.
Over potential approach

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Q8 mcq
________ materials have powerful magnetic properties.
a.
Ferromagnetic Correct Answer
b.
Paramagnetic
c.
Diamagnetic
d.
Soft magnetic

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Q9 mcq
Which one of the following is not a strengthening mechanism of metals?
a.
Strain Aging
b.
Strain hardening
c.
Shearing Correct Answer
d.
Solid solution hardening

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Q10 mcq
Pultrusion process is
a.
Used for manufacture of components having continuous Correct Answer
b.
Used for making pulverised particles lengths and a constant cross sectional shape
c.
Used for making powders with micron level size
d.
Used for manufacture of Glass components with constant cross sectional area

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Q11 mcq
To increase the mechanical strength of an aluminium conductor, which of the following method can be adopted?
a.
Solute strengthening
b.
Cold working
c.
Doping
d.
Steel reinforcement
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Q12 mcq
The primary effect of temperature on the yield strength of materials refers to
a.
It always increases strength
b.
It decreases strength in most metals
c.
It has no effect
d.
It only affects ceramics
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Q13 mcq
Which of the following is not a surface treatment process?
a.
Cyaniding
b.
Normalising
c.
Flame hardening
d.
Nitriding
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Q14 mcq
For complete solubility, the two elements should be
a.
The relative size factor of the elements more than 15 %
b.
The same crystal lattice structure of the elements
c.
Greater the chemical affinity factor
d.
The metal of high valence can dissolve lower valence metals
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Q15 mcq
In the above figure, what does 'O' denote
a.
Melting point
b.
Boiling point
c.
Triple point
d.
Vaporization point
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Q16 mcq
Which one of the following belongs to ferrous alloy group?
a.
Cobalt
b.
Tool steel
c.
Zinc
d.
Tin
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Q17 mcq
Match correctly the grade of the monel material : (a) Age hardenable grade 1. R monel (b) Free machining grade 2. H monel (c) Hard casting grade 3. K monel (d) Age hardenable casting grade 4. S monel
a.
2 3 4 1
b.
3 1 2 4
c.
4 2 3 1
d.
1 4 3 2
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Q18 mcq
Monel metal is
a.
Nickel-Zinc alloy
b.
Copper-Zinc alloy
c.
Nickel-Copper alloy
d.
Copper-Tin alloy
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Q19 mcq
Annealing Heat Treatment is carried out
a.
In air media
b.
Inside the Furnace
c.
In Quench media
d.
In Isothermal condition
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Q20 mcq
The temperature upto which the $α-iron$ is stable
a.
1008°C
b.
808°C
c.
908°C
d.
1388°C
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Q21 mcq
Cementite-chemical formula is ________ and its contains ________ of carbon by weight.
a.
Fe2C, 6.67%
b.
Fe3C, 6.67%
c.
Fe3C, 6.77%
d.
Fe2C, 6.77%
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Q22 mcq
In general, the cast steel composition is
a.
Mn% : 0.5 - 1.0 Si% : 0.2 - 0.8 P% : Max. 0.05 S% :
b.
Mn% : 1.0 - 2.0 Si% : 0.9 - 3.0 P% : Max. 0.5 S% : Max. Max. 0.06 0.6
c.
Mn% : 5.0 - 6.0 Si% : 3.0 - 4.25 P% : Max. 1 S% : Max.
d.
Mn% : 3.0 - 4.0 Si% : 4.5 - 5.0 P% : Max. 1 S% : Max. 0.5 0.5
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Q23 mcq
For Cu–Ni Alloy system which of the following is correct?
a.
Cu is the solvent
b.
Ni is the solvent
c.
Cu or Ni may be the solvent
d.
Both are insoluble
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Q24 mcq
The transformation of retained austenite into martensite and to the precipitation of carbides from martensite is called
a.
Second stage graphitization
b.
Annealing
c.
Cyaniding
d.
Secondary hardening
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Q25 mcq
Likely interstitial solid solutions formed only when atom size is
a.
equal to 1 angstrom
b.
greater than 1 angstrom
c.
less than 1 angstrom
d.
greater than 10 angstrom
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Q26 mcq
What does the psychrometric chart primarily represent?
a.
The relationship between temperature and pressure
b.
The properties of moist air
c.
The efficiency of refrigeration cycles
d.
The performance of heating systems
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Q27 mcq
Which refrigerant property is crucial for ensuring safe operation and preventing leaks?
a.
Thermal conductivity
b.
Flammability
c.
Vapor pressure
d.
Critical temperature
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Q28 mcq
Which process involves adding moisture to the air while maintaining the same dry bulb temperature?
a.
Humidification
b.
Cooling
c.
Heating
d.
Dehumidification
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Q29 mcq
The correct sequence of the given components of a vapour compression refrigerator is
a.
Evaporator, compressor, throttle valve and condensor
b.
Condensor, evaporator, compressor and throttle valve
c.
Compressor, condensor, throttle valve and evaporator
d.
Compressor, evaporator, throttle valve and condensor
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Q30 mcq
Assertion [A] : The main difference between vapour compression refrigeration cycle and Bell- Coleman gas refrigeration cycle is that in gas cycle an expander is used in place of a throttling valve. Reason [R] : In throttling of a perfect gas, entropy remains constant.
a.
Both [A] and [R] are true and [R] is the correct
b.
Both [A] and [R] are true, but [R] is not a correct explanation of [A] explanation of [A]
c.
[A] is true but [R] is false
d.
[A] is false but [R] is true
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Q31 mcq
Ratio of specific humidity of moist air to the specific humidity of saturated air at the same dry bulb temperature.
a.
relative humidity
b.
absolute humidity
c.
humidity ratio
d.
degree of saturation
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Q32 mcq
The bore and stroke of an engine working on otto cycle are 17 cm and 30 cm respectively. The clearance volume is 0.001025 $m³$. Calculate the air standard efficiency,
a.
53.5%
b.
54.6%
c.
55.7%
d.
57.8%
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Q33 mcq
Reheating in a gas turbine results in
a.
Increase the network and to increase the thermal
b.
Decrease the network and to increase the thermal efficiency efficiency
c.
Decrease the network and to decrease the thermal
d.
Increases the network and to reduce the thermal efficiency efficiency
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Q34 mcq
Identify the statement that is not applicable for using superheated steam in Rankine cycle.
a.
work done increases
b.
dryness fraction after expansion increases
c.
specific steam consumption increases
d.
average temperature of heat addition increases
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Q35 mcq
In an ideal gas turbine cycle with intercooling reheating, and regeneration, as the number of compression and expansion stages is increased, the cycle thermal efficiency approaches
a.
100% efficiency
b.
Equal to otto cycle efficiency
c.
Carnot cycle efficiency
d.
Infinite
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Q36 mcq
In air standard diesel cycle at fixed compression ratio and fixed specific heat ratio
a.
Thermal efficiency increases with increase in heat
b.
Thermal efficiency decreases with increase in heat addition and cut-off ratio addition and cut-off ratio
c.
Thermal efficiency remains the same with increase in
d.
Thermal efficiency decreases with decreases in heat heat addition and cut-off ratio addition and cut-off ratio
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Q37 mcq
Otto cycle efficiency is higher than diesel cycle efficiency for the same compression ratio and heat input because, in Otto Cycle
a.
Combustion is at constant volume
b.
Expansion and compression are isentropic
c.
Maximum temperature is higher
d.
Heat rejection is lower
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Q38 mcq
Operating characteristics curves of a turbine means
a.
Curves drawn at constant speed
b.
Curves drawn at constant efficiency
c.
Curves drawn at constant head
d.
Curves drawn at variable head
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Q39 mcq
In an isothermal process for an ideal gas, what happens to the internal energy of the system?
a.
Increases
b.
Decreases
c.
Remains constant
d.
Depends on the gas type
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Q40 mcq
Ignition quality of diesel fuel is indicated by its
a.
Octane number
b.
Cetane number
c.
Flash point
d.
Fire point
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Q41 mcq
Adiabatic flame temperature can be attained in _________
a.
Only when a non-flow combustor is perfectly insulated
b.
Unsteady flow combustor
c.
Uniform flow combustor
d.
Variable flow combustor
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Q42 mcq
In a reversed Carnot cycle, the heat pump reject 200 J of heat to the hot reservoir. If the cop of the heat pump is 2, how much work is required to operate it?
a.
100 J
b.
200 J
c.
300 J
d.
400 J
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Q43 mcq
What is a common measure of irreversibility in a process?
a.
Work output
b.
Entropy generation
c.
Heat transfer
d.
Temperature difference
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Q44 mcq
What is the value of triple point of water at the pressure of 0.61 kPa is?
a.
373.16 K
b.
273.16 K
c.
277.16 K
d.
0 K
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Q45 mcq
In thermodynamic analysis, a pure substance is that which
a.
Has no dissolved impurities
b.
Consists of only a single species
c.
May have a number of chemical species but the
d.
Behaves as a perfect gas composition remains constant
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Q46 mcq
Which of the following best describes irreversibility in thermodynamic processes?
a.
Processes that can easily be reversed
b.
Processes that occur in both directions at the same rate
c.
Processes that do not involve any heat transfer
d.
Processes that increase the entropy of the system and its surroundings
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Q47 mcq
A fluid system going through a cycle as process 1-2 Isochoric heat addition of 300 kJ/kg, process 2-3 Adiabatic expansion to its original pressure with loss of 80 kJ/kg in internal energy and process 3-1 isobaric compression to its original value with heat rejection of 260 kJ/kg. The amount of work transfer in process 3-1 will be
a.
- 40 kJ/kg
b.
40 kJ/kg
c.
60 kJ/kg
d.
- 60 kJ/kg
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Q48 mcq
Which of the following best describes a reversible process?
a.
It is a theoretical concept that cannot be achieved in
b.
It increases the entropy of the universe practice
c.
It occurs spontaneously and cannot be reversed
d.
It can proceed in both directions without a change in the surroundings
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Q49 mcq
In which type of thermodynamic process is the pressure constant
a.
Isothermal process
b.
Isochoric process
c.
Isobaric process
d.
Adiabatic process
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Q50 mcq
The condition of irreversibility of a cycle is
a.
∮ (δQ / T) < 0
b.
∮ (δQ / T) > 0
c.
∮ (δQ / T) $=$ 0
d.
None of the above
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Q51 mcq
The perfect gas
a.
Has no intermolecular forces of attraction (or) repulsion
b.
Does not change in phase during process
c.
Obey's Boyle's and Charles's law
d.
All of the above
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Q52 mcq
A domestic food freezer maintains a temperature of -15°C. The ambient air temperature is 30°C. If heat leaks into the freezer at the continuous rate of 1.75 Kg/s what is the least power necessary to pump this heat out continuously?
a.
0.30 KW
b.
0.32 KW
c.
0.31 KW
d.
0.35 KW
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Q53 mcq
Assertion [A] : The change in heat and work cannot be expressed as difference between the end states. Reason [R] : Heat and work both are exact differential.
a.
Both [A] and [R] are individually true and [R] is the
b.
Both [A] and [R] are individually true but [R] is not the correct explanation of [A] correct explanation of [A]
c.
[A] is true but [R] is false
d.
[A] is false but [R] is true
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Q54 mcq
Which of the following thermodynamic properties related to the Clausius – Clapeyron equation? (1) Saturation Pressure (2) Saturation Temperature (3) Entropy (4) Specific volume (5) Enthalpy of vapourisation (6) Internal energy Select the correct answer.
a.
(1), (2), (6), (5)
b.
(4), (2), (3), (5)
c.
(6), (4), (1)
d.
(4), (5), (2), (1)
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Q55 mcq
For an ideal gas, the compressibility factor is
a.
0
b.
1
c.
> 1
d.
Infinity
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Q56 mcq
Feed drives in CNC milling machines are provided by
a.
Squirrel cage induction motors
b.
Slip ring induction motors
c.
Series motors
d.
Servo-motors
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Q57 mcq
Convert 327 to binary
a.
101000111
b.
11000101
c.
10100110
d.
11000111
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Q58 mcq
There are continuous, simultaneous and co-ordinated motions of the tool and the workpiece along different co-ordinate axes is
a.
Open loop system
b.
Straight line system
c.
Point to point system
d.
In contour system
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Q59 mcq
A round hole 12 mm in diameter is being produced in a titanium alloy block by electro discharge machining. Calculate the material removal rate. The melting point of the alloy is 1873.15 K and that of current used is 100 A.
a.
658 $mm³/min$
b.
458 $mm³/min$
c.
258 $mm³/min$
d.
158 $mm³/min$
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Q60 mcq
With increase in the abrasive slurry concentration, the metal removal rate in ultrasonic machining
a.
Increase
b.
Decrease
c.
First increase and then remain constant
d.
First decrease and then increase
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Q61 mcq
Gear shaping is used for cutting _________ and _________ gears.
a.
Spur and helical
b.
Helical and herring bone
c.
Spur and herring bone
d.
Spur, helical and herring bone
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Q62 mcq
Crater wear occurs on the
a.
Secondary shear zone
b.
Relief face of the tool
c.
Primary shear zone
d.
Rake face of the tool
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Q63 mcq
For surface grinding operations, generally used wheel speed is
a.
10.0 – 30.0 m/s
b.
25.0 – 32.5 m/s
c.
27.5 – 32.5 m/s
d.
20.0 – 25.0 m/s
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Q64 mcq
In an orthogonal cutting, the cutting force is 850 N and thrust force is 300 N. If the chip shear angle is 60°, then chip shear force will be
a.
586.5 N
b.
165.2 N
c.
260.2 N
d.
480.4 N
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Q65 mcq
For the following data relate to an orthogonal turning process: Chip thickness $=$ 0.62 mm Feed $=$ 0.2 mm/rev Rake angle $=$ 15° Calculate cutting ratio.
a.
0.422
b.
0.322
c.
0.522
d.
0.622
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Q66 mcq
Long wires are made by following process
a.
Extrusioin
b.
Drawing
c.
Rolling
d.
Piercing
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Q67 mcq
In deep drawing of sheet metal, spring loaded stripper clamps the work until:
a.
The punch penetrates twice the stock thickness
b.
It removes wrinkles on the produced edges
c.
Shedder removes the work from the tools
d.
Punch is completely withdrawn from the work material
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Q68 mcq
The process of increasing the cross-section of a bar and decreasing its length is called
a.
Drawing down
b.
Upsetting
c.
Spinning
d.
Peening
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Q69 mcq
Seam welding is a
a.
Arc welding
b.
Multi spot welding process
c.
Continuous spot welding process
d.
Process used for joining round bars
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Q70 mcq
A symmetrical cap of circular cross section with radius 20 mm and height 60 mm, with a corner radius of 2 mm is to be obtained in C40 steel of 0.6 mm thickness. Find the blank diameter.
a.
102.52 mm
b.
113.32 mm
c.
110 mm
d.
105.83 mm
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Q71 mcq
Calculate the heat generated in a resistance welding process when a current of 800 A is passed through a resistance of 0.02 ohms for 0.1 seconds.
a.
1480 J
b.
1580 J
c.
1280 J
d.
1380 J
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Q72 mcq
Which of the following welding methods uses a non-ferrous filler metal?
a.
Shield metal arc welding
b.
Oxy-acetylene welding
c.
Resistance welding
d.
Laser beam welding
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Q73 mcq
Directional solidification can be achieved by providing
a.
Chills and chaplets
b.
Chaplets and padding
c.
Chills and padding
d.
Chills, chaplets and padding
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Q74 mcq
During Hot working operation the metal is worked
a.
Above recrystallization temperature
b.
At Room temperature
c.
At Constant Temperature
d.
At Hot sink
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Q75 mcq
The following is not an additive that is mixed with moulding sand.
a.
Coal dust
b.
Saw dust
c.
Iron oxide
d.
Clay
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Q76 mcq
A Gating system, which has a sprue of $25mm²$ cross section, a runner of $50mm²$ and two gates each of $25mm²$ cross section, has a gating ratio
a.
2 : 1 : 2
b.
1 : 2 : 4
c.
1 : 2 : 2
d.
2 : 2 : 1
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Q77 mcq
Hot Tear in Sand Casting is caused by
a.
Pouring hot metal into the mould
b.
Low strength of metal high temperatures
c.
Poor refractory property of the moulding sand
d.
Low thermal conductivity of the moulding sand
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Q78 mcq
The volumetric device with no moving parts is
a.
Current meter
b.
Swirl meter
c.
Home water meter
d.
Turbine meter
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Q79 mcq
The average outgoing quality for acceptance sampling is used for
a.
The inspection of sequential sampling plan
b.
The evaluation of a rectifying sampling plan
c.
The evaluation of lot formation
d.
None of the above
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Q80 mcq
Which of the following ISO standards is applicable for Automotive suppliers?
a.
ISO 9000
b.
ISO 9001
c.
IATF 16249
d.
ISO 14000
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Q81 mcq
For optimum level of quality, which of the following cost should be minimum?
a.
Appraisal cost
b.
Direct cost
c.
Indirect cost
d.
Total cost
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Q82 mcq
The arc distance measured around the pitch circle from the flank of one tooth to similar flank in the next tooth of a gear is
a.
Circular pitch
b.
Base pitch
c.
Pitch circle diameter
d.
Diametral pitch
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Q83 mcq
In a Surface Roughness testing, the five Highest peak values are 39 µm, 42 µm, 51 µm, 40 µm and 45 µm and the five Deepest values are 34 µm, 32 µm, 35 µm, 30 µm and 29 µm. The surface Roughness $R_{z}$ value in µm is
a.
44
b.
13
c.
65
d.
35
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Q84 mcq
The surface profile obtained from a machining operation is rectangular in nature, with equal heights above and below the mean line. If the maximum peak to valley height $R_{t}$ is 16 µm, what is the value of average Roughness, $R_{a}?$
a.
8 µm
b.
20 µm
c.
16 µm
d.
4 µm
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Q85 mcq
When applying flatness tolerance to a part,
a.
Flatness tolerance must be equal to size tolerance
b.
Flatness tolerance must be less than size tolerance
c.
Flatness tolerance must be greater than size tolerance
d.
Flatness tolerance should be parallel to the datum
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Q86 mcq
The ________ type configuration is a good choice for CMM if better rigidity in the structure is required
a.
Cantilever
b.
Moving ram
c.
Bridge
d.
Gantry
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Q87 mcq
Which type of CMM is most suited for Large heavy workpieces?
a.
Cantilever Type
b.
Bridge Type
c.
Horizontal Boring Mill Type
d.
Floating Bridge Type
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Q88 mcq
Wear allowance is not provided for No Go gauges because
a.
The statement is false. Wear allowance is provided for
b.
Wear develops in a direction of safety for No Go gauges both Go and No Go gauges
c.
No Go gauges are made of more wear resistant
d.
No Go gauges are replaced more frequently materials than Go gauges
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Q89 mcq
A Go/No Go gauge is to be designed to check a 40 H8/h7 hole/shaft pair. The tolerance for the hole is 39 µm and for the shaft is 25 µm. Neglecting gauge tolerance and wear allowance, the size of the Go plug gauge and Go ring gauge are
a.
40.039 mm, 40.025 mm
b.
40.025 mm, 40.039 mm
c.
39.975 mm, 40.039 mm
d.
40 mm, 40 mm
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Q90 mcq
The parallelism of a gauge block's surface is tested using NPL flatness interferometer. Ten fringes were seen along the block's width in one position and Eighteen fringes in the other position (after rotating the work table by 180°). Determine the error in parallelism of the gauge block if the wavelength of the light source is 0.5 µm.
a.
0.5 µm
b.
1 µm
c.
2 µm
d.
4 µm
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Q91 mcq
Constant measuring pressure in micrometer screw gauges is ensured by
a.
Locknut
b.
Spindle
c.
Spanner
d.
Ratchet
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Q92 mcq
Sine bars should not be used for angle greater than ________
a.
30°
b.
45°
c.
15°
d.
60°
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Q93 mcq
A clutch has outer and inner diameters of 100 mm and 40 mm respectively. Assuming a uniform pressure of 2 Mpa and coefficient of friction of linear material is 0.4, the torque carrying capacity of the clutch is
a.
148 Nm
b.
196 Nm
c.
372 Nm
d.
490 Nm
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Q94 mcq
Choose the incorrect statement
a.
14 1/2° composite system is used for general purpose
b.
14 1/2° full depth involute system is used for gear hobs gears with spur gear
c.
The increase of pressure angle results in weaker teeth
d.
20° stub involute system has a strong tooth to take arrangement heavy loads
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Q95 mcq
Which of the following screw thread is used for transmitting force in one direction?
a.
Square threads
b.
Trapezoidal threads
c.
Buttress threads
d.
V threads
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Q96 mcq
In thick film hydrodynamic journal bearings, the coefficient of friction
a.
Increases with increase in load
b.
Is independent on load
c.
Decreases with increase in load
d.
Is constant
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Q97 mcq
The shafts may be designed on the basis of strength, Rigidity and ________
a.
Hardness
b.
Toughness
c.
Stiffness
d.
Both (A) and (B)
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Q98 mcq
The size of the weld in butt welded joint is equal to
a.
0.5 $×$ Throat of weld
b.
Throat of weld
c.
$√2$ $×$ Throat of weld
d.
2 $×$ Throat of weld
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Q99 mcq
Two closed coil springs are made from the same small diameter wire, one wound on 2.5 cm diameter core and the other on 1.25 cm diameter core. If each spring had 'N' coils then the ratio of their spring constants should be
a.
1/16
b.
1/8
c.
1/4
d.
1/2
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Q100 mcq
The modules of elasticity is a measure of
a.
Strength
b.
Stiffness
c.
Ductility
d.
Toughness
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Q101 mcq
Circular beams of uniform strength can be made by varying diameter in such a way that
a.
M/R is constant
b.
$σ/Y$ is constant
c.
E/R is constant
d.
M/Z is constant
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Q102 mcq
A spherical shell of diameter 500 mm and thickness 8 mm is completely filled with a liquid at atmospheric pressure. Taking efficiency of joint as 75% and permissible stress as 80 $N/mm²$. Determine the maximum pressure that can be permitted
a.
2.73 $N/mm²$
b.
2.38 $N/mm²$
c.
3.26 $N/mm²$
d.
3.84 $N/mm²$
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Q103 mcq
A shaft is subjected torsion the relation between maximum shear stress $(f_{s}$), modulus of rigidity of the shaft (c) and angle of twist $(θ$) is given by L $=$ Length of shaft R $=$ Radius of shaft
a.
C $θ$ / $f_{s}$ $=$ R / L
b.
C Q / L $=$ $f_{s}$ / R
c.
C $θ$ / R $=$ $f_{s}$ / L
d.
C / L $θ$ $=$ $f_{s}$ / R
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Q104 mcq
A thick spherical shell of 400 mm inside diameter is subjected to an internal pressure of 1.5 Mp <. If the permissible stress in the shell material is limited to 3 Mp<, determine Lame's constants.
a.
1.8, $15×10⁶$
b.
1.5, $18×10⁶$
c.
1.5, $12×10⁶$
d.
1.2, $15×10⁶$
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Q105 mcq
The bending moment diagram for a cantilever beam carrying uniformly distributed load will be
a.
Rectangle
b.
Triangle
c.
Parabola
d.
Elliptical
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Q106 mcq
Maximum shear stress theory, such as $T_{y}$ $=$ $σ_y$ / 2 and $T_{max}$ $=$ $(σ_max$ - $σ_min$) / 2, then failure occurs when, $T_{max}$ $=$ τ_y is proved by
a.
Rankine
b.
Coulomb
c.
St Venant
d.
Von Mises
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Q107 mcq
In static loading, the effect of stress concentration is more serious in case of
a.
Components made of cast iron
b.
Components made of mild steel
c.
Components made of alloy steel
d.
Components made of aluminium alloy
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Q108 mcq
The tensile stresses at a point across two mutually perpendicular planes are 120 $N/mm²$ and 60 N/ $mm²$. Determine the normal stress on a plane inclined at 30° to the axis of the minor stress
a.
108.16 $N/mm²$
b.
25.98 $N/mm²$
c.
26.94 $N/mm²$
d.
105 $N/mm²$
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Q109 mcq
When a rectangular beam is loaded transversely, the maximum compressive stress develops on
a.
Bottom layer
b.
Neutral axis
c.
Top layer
d.
Middle layer
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Q110 mcq
Which of the following failure theory is best suitable for brittle materials?
a.
Maximum shear stress theory
b.
Maximum strain theory
c.
Distortion energy theory
d.
Maximum principal stress theory
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Q111 mcq
For a material, Young's modulus is given as $1.2×10⁵$ $N/mm²$ and Poisson's ratio 1/4. Calculate the Bulk modulus.
a.
$80×10⁵$ $N/m²$
b.
$0.8×10⁵$ $N/mm²$
c.
$0.8×10⁵$ $N/m²$
d.
$8×10⁵$ $N/mm²$
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Q112 mcq
Relation between E (modulus of elasticity) K C (modulus of rigidity), (Bulk modulus of elasticity) is given by
a.
E $=$ (3K + C) / 6KC
b.
E $=$ 9K + C/3KC
c.
E $=$ 9KC / (3K + C)
d.
E $=$ 6KC / (3K + C)
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Q113 mcq
Which of the following are correct regarding line and staff organization? (1) Line maintain discipline, staff provide expertise (2) Line improve the overall efficiency, staff provide stability (3) Staff are thinker, line are doer
a.
(1), (2)
b.
(2), (3)
c.
(1), (3)
d.
(1), (2), (3)
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Q114 mcq
Which of the material handling system can be used to pick up unit load is by squeezing the load
a.
Fork lift truck
b.
Below hook lifters with cranes
c.
Clamp truck
d.
Ram
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Q115 mcq
The first official training program was developed by
a.
Max Weber
b.
Rothlis Berger
c.
F.W. Taylor
d.
C.I. Bernard
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Q116 mcq
Which of the following statements are correct regarding theory of motivation (1) Average human being do meaningful work (2) Satisfied person seeking to attain the goal (3) Rewards associated with achievement leads to commitment (4) Average human avoid responsibility, less ambition
a.
(1), (2), (4)
b.
(2), (3), (4)
c.
(1), (2), (3)
d.
(3) and (4)
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Q117 mcq
Which of the following is not related to single-use plan?
a.
Budget
b.
Strategies
c.
Programmes
d.
Projects
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Q118 mcq
In a railway marshalling yard, goods trains arrive at a rate of 30 trains per day. The inter arrival time and the service time follows exponential distribution. The average service time is 36 minutes. The mean queue size is
a.
0.75
b.
0.83
c.
3
d.
5
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Q119 mcq
In simplex method of linear programming, the objective row of the matrix consists of
a.
Names of the variables of the problem
b.
Slack variables
c.
Coefficients of the objective function variables
d.
Artificial variables
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Q120 mcq
In a simple transportation problem, if there are m number of resources and n number of destinations, then the total number of constraints are
a.
m x n
b.
m + n - 1
c.
m + n
d.
m - n
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Q121 mcq
Which of the following statements are correct regarding critical path? (1) It is longest path and consumes maximum time (2) It is shortest path and consumes minimum time (3) It has zero float (4) The expected completion data can be meet if even one critical activity is delayed.
a.
(2), (3) and (4)
b.
(1), (3) and (4)
c.
(2) and (3)
d.
(1) and (3)
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Q122 mcq
Which of the following is not considered as advantages of work study?
a.
Fast and accurate delivery dates
b.
Better employee-employer relations
c.
Uniform and improved production flow
d.
Maintain constant demand and supply
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Q123 mcq
The following material handling equipment can move in a circular path
a.
Overhead bridge crane
b.
Jib crane
c.
Hoist
d.
Pipe line
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Q124 mcq
Which of the following does not come under stock out costs?
a.
Cost sales
b.
Customer Dissatisfaction
c.
Production delays
d.
Errors in records
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Q125 mcq
Match the following : (a) Fly wheel rim 1. Static balancing (b) Impeller 2. Dynamic balancing (c) Crank shaft 3. D Alembert's principle (d) Inertia force 4. Mass moment of inertia
a.
4 1 2 3
b.
1 2 3 4
c.
4 3 2 1
d.
3 4 1 2
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Q126 mcq
The variation of tractive force is maximum when the angle of inclination of the crank of the first cylinder with the line of stroke $(θ$) $=$
a.
135° or 315°
b.
90° or 270°
c.
0° or 180°
d.
45° or 225°
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Q127 mcq
In a spring mass system, if the mass is doubled and the spring stiffness is halved, the natural frequency is
a.
Halved
b.
Unchanged
c.
Doubled
d.
Quadrupled
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Q128 mcq
The critical damping co-efficient of a system with a mass of 1 kg attached to the end of a spring with a stiffness 0.9 N/mm is
a.
30 N/m/s
b.
60 N/m/s
c.
120 N/m/s
d.
600 N/m/s
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Q129 mcq
Porter Governor could be classified as
a.
Inertia type
b.
Pendulum type
c.
Centrifugal type
d.
Dead weight type
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Q130 mcq
In a reverted gear train with input gear 1 of T₁ teeth meshing with gear 2 of teeth T₂, output gear 4 of teeth T₄ meshing with gear 3 of teeth T₃. Choose the correct one from the following
a.
T₂ - T₁ $=$ T₃ - T₄
b.
T₂ / T₁ $=$ T₄ / T₃
c.
T₁ + T₂ $=$ T₃ + T₄
d.
T₁ $×$ T₂ $=$ T₃ $×$ T₄
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Q131 mcq
In order to have a complete balance of the several revolving masses in different planes
a.
The resultant force must be zero
b.
The resultant couple must be zero
c.
Both the resultant force and couple must be zero
d.
The resultant force and the couple must be equal
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Q132 mcq
The ball and socket joint present in the car mirror is an example of
a.
Turning pair
b.
Sliding pair
c.
Rolling pair
d.
Spherical pair
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Q133 mcq
A plane lamina of 220 mm radius is shown in figure. Find the centre of gravity from the point 0
a.
140 mm
b.
120 mm
c.
110 mm
d.
100 mm
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Q134 mcq
If a lead ball within a certain velocity is made to strike a wall it does not rebound. But if a rubber ball of same mass and velocity strikes the same wall, it rebounds. Select the correct reasons for the following
a.
The change in momentum suffered by the rubber ball is
b.
The change in momentum suffered by the lead ball is more than that of the lead ball more than that of the red ball
c.
Both (A) and (B)
d.
There is no change momentum for both the rubber ball and lead ball
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Q135 mcq
A man falling down from a height 'h' starts rotating mid-way of his fall. The vertical velocity with which he will touch the ground will be
a.
$√2gh$
b.
More than $√2gh$
c.
Less than $√2gh$
d.
Lesser (or) greater, but never equal to $√2gh$
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Q136 mcq
The magnitude of the gyroscopic couple applied to a disc of moment of inertia I. Spinning with angular velocity ω and having an angular velocity precission ω_p is
a.
$I²$ ω ω_p
b.
I $ω²$ ω_p
c.
I ω $ω_p²$
d.
I ω ω_p
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Q137 mcq
The type of pair formed by two elements which are so connected that one element swivels about the other fixed element is known as
a.
Sliding pair
b.
Rolling pair
c.
Spherical pair
d.
Turning pair
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Q138 mcq
The maximum strain energy that can be stored in a body due to external loading upto the elastic limit is called
a.
Resilience
b.
Proof resilience
c.
Strain energy
d.
Modulur of resilience
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Q139 mcq
The property by which the moment about a given point O of the resultant of several concurrent forces is equal to the sum of moments of various forces about the same point O is known as
a.
Polygon law
b.
Lame's theorem
c.
Pappus-Guldinus theorem
d.
Varignon's theorem
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Q140 mcq
The resultant of two forces P and 30 N is 40 N inclined at 60° to the 30 N force. Find the magnitude and direction of P
a.
46.06 N 120°16'
b.
36.06 N, 106°16'
c.
42.26 N 102°16'
d.
38.26 N 104°18'
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Q141 mcq
A plane system of forces has a single force resultant, if the sum of the moments
a.
About the origin is zero
b.
About any point on the plane is zero
c.
About any point on a particular line in that plane is zero
d.
About any point on or outside the plane is zero
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Q142 mcq
In a four bar linkage, S - denotes the shortest link length, L - longest link length, P and Q are the lengths of other two links. Atleast one of the three moving links will rotate by 360° if
a.
S + L ≤ P + Q
b.
S + L > P + Q
c.
S + P ≤ L + Q
d.
S + P > L + Q
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Q143 mcq
The mass transfer in such a case occurs due to simultaneous action of
a.
Convection only
b.
Convection and radiation
c.
Radiation only
d.
Convection and diffusion
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Q144 mcq
Schmidt number is given by
a.
2υ / D
b.
D / υ
c.
υ / D
d.
2D / υ
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Q145 mcq
Which principle states that there exists an analogy between heat and mass transfer?
a.
Fourier's law
b.
Fick's law
c.
Stefan-Boltzmann law
d.
Dalton's law
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Q146 mcq
When discussing mass transfer, the term "Diffusion flux" refers to the
a.
Flux of mass of a substance per unit area per unit time
b.
Flux of mass of a substance per unit volume per unit time
c.
Flux of molarity of a substance per unit volume
d.
Flux of moles of a substance per unit volume
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Q147 mcq
In the cases of evaporators and condensers, for the given conditions, the Logarithmic Mean Temperature Difference (LMTD) for parallel flow is
a.
Equal to that for counter flow
b.
Greater than that for counter flow
c.
Smaller than that for counter flow
d.
Very much smaller than that for counter flow
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Q148 mcq
The fouling factor value of fuel oil is
a.
0.0007
b.
0.0008
c.
0.0009
d.
0.0010
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Q149 mcq
Consider the following statements. The flow configuration in a heat exchanger whether counter flow or otherwise, will not matter it 1. A liquid is evaporating. 2. A vapour is condensing. 3. Mass flow rate of one of the fluids is far greater. Which of these statements correct?
a.
1 and 2
b.
1 and 3
c.
2 and 3
d.
1, 2 and 3
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Q150 mcq
Stefan Boltzmann constant $[σ]$ is
a.
5.67 $×$ 10⁻⁸ $w/m²k$
b.
5.67 $×$ 10⁻⁸ $w/m²k⁴$
c.
5.67 $×$ 10⁻¹⁶ $w/m²k$
d.
5.67 $×$ 10⁻¹⁶ $w/m²k⁴$
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Q151 mcq
The value of Stefan-Boltzmann constant is
a.
5.626 $×$ 10⁻⁸ $w/m²k⁴$
b.
5.669 $×$ 10⁻⁸ $w/m²k⁴$
c.
5.669 $×$ 10⁻⁹ $w/m²k⁴$
d.
5.669 $×$ 10⁻⁸ $w/mk⁴$
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Q152 mcq
In radiation, the view factor from a surface to itself for plane or convex surfaces is
a.
1
b.
0
c.
2.5
d.
1.5
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Q153 mcq
A body which partly absorbs and partly reflects and does not allow any radiations to pass through it is known as
a.
Specula
b.
Diffuse
c.
Gray
d.
Opaque
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Q154 mcq
A black body is one which
a.
Is black in colour
b.
Absorbs all incident radiation
c.
Reflect all incident radiation
d.
Absorbs most of the incident radiation
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Q155 mcq
The Stefan-Boltzmann law relates the total energy radiated by a black body to its
a.
Volume
b.
Temperature
c.
Pressure
d.
Mass
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Q156 mcq
Air at 20°C is flowing over a flat plate which is 200 mm and 500 mm long. The plate is maintained at 100 °C find the heat loss per hour from the plate if the air is flowing parallel to 500 mm side. With 2 m/s velocity. The properties of air at 60 °C are v $=$ $18.97×10^{-6}$ $m^{2}/s$, k $=$ 0.025 w/m°c and pr $=$ 0.7
a.
54.14 w
b.
541.4 w
c.
5414 w
d.
5.414 w
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Q157 mcq
Which one of the following numbers represents the ratio of Kinematic viscosity to thermal diffusivity?
a.
Grashoff number
b.
Prandtl number
c.
Nusselt number
d.
Biot number
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Q158 mcq
In forced convection over a flat plate, what primarily affects the thickness of the thermal boundary layer?
a.
Fluid density
b.
Fluid velocity and thermal conductivity
c.
Surface roughness
d.
Distance from the leading edge of the plate
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Q159 mcq
In a one-dimensional fin of length L with a base temperature $T_{b}$ and a convective heat transfer coefficient h, what is the general form of the temperature distribution along the fin?
a.
Linear
b.
Exponential
c.
Quadratic
d.
Constant
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Q160 mcq
A steel rod (k $=$ 32 w/m°c), 12 mm in diameter and 60 mm long, with an insulated end, is to be used as a spine. It is exposed to surroundings with a temperature of 60°C and h $=$ 55 $w/m^{2C}$. The temperature at the base of fin is 95°C. Find the temperature at the edge of the spine.
a.
75.75°C
b.
76.81°C
c.
74.32°C
d.
77.41°C
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Q161 mcq
Efficiency of a fin, with insulated tip is
a.
tanh ml / sqrt(hA/kp)
b.
tanh ml / ml
c.
ml / tanh ml
d.
sqrt(hp/kA) / tanh ml
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Q162 mcq
A long rod 12 mm square section made of low carbon steel protrudes into air at 35°C from a furnace wall at 200°C. h $=$ 22 $w/m^{2k}$, K $=$ 51.9 w/mk. If length of the rod is 159 mm and is insulated at the end. The temperature of the fin at its end is
a.
98.74°C
b.
83.72°C
c.
106.84°C
d.
80.31°C
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Q163 mcq
A thick wall tube of stainless steel with 20 mm inner diameter and 40 mm outer diameter is covered with a 30 mm layer of asbestos insulation (K $=$ 0.2 w/m°C). If the inside wall temperature of the pipe is maintained at 600°C and the outside insulation at 1000°C. Calculate the heat loss per metre length.
a.
- 447.28 W/m
b.
- 488.56 W/m
c.
- 522.78 W/m
d.
- 548.57 W/m
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Q164 mcq
In cylindrical coordinates, the laplacian operator '∇^2' equal to
a.
∇^2 $=$ (1/r) ∂/∂r(∂/∂r) + $(1/r^{2}$) ∂^2/∂ϕ^2 + $∂^2/∂z^{2}$
b.
∇^2 $=$ (1/r) ∂/∂r(r ∂/∂r) + $(1/r^{2}$) ∂^2/∂ϕ^2 + $∂^2/∂z^{2}$
c.
∇^2 $=$ (1/r) ∂/∂r(∂/∂r) + $(1/r^{3}$) ∂^2/∂ϕ^2 + $∂^2/∂z^{2}$
d.
∇^2 $=$ (1/r) ∂/∂r(r ∂/∂r) + $(1/r^{3}$) ∂^2/∂ϕ^2 + $∂^2/∂z^{2}$
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Q165 mcq
The Fourier's law of heat transfer by conduction is expressed as
a.
Q $=$ kA dt/ds
b.
Q $=$ -kA dt/dx
c.
Q $=$ -kA dx/dt
d.
Q $=$ kA dx/dt
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Q166 mcq
What does the laplace equation describe in the context of steady - state heat transfer?
a.
The rate of heat generation in a material
b.
The distribution of temperature in a medium without internal heat generation
c.
The time dependent heat flow in a material
d.
The heat transfer through radiation only
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Q167 mcq
A thermocouple junction is in the form of 8 mm diameter sphere. Properties of material are C $=$ 420 J/ kg°C; ρ $=$ 8000 $kg/m^{3}$; h $=$ 40 $w/m^{2}$ °C. Find the time constant of the thermocouple.
a.
112 S
b.
110 S
c.
108 S
d.
111 S
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Q168 mcq
The performance of Pulse Jet engine deteriorate with altitude
a.
On account of low air density
b.
On account of low air moisture content
c.
On account of high air moisture content
d.
On account of high air density
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Q169 mcq
An airplane moving at ________ is not generally heard by a stationary observer until the plane has passed him
a.
m < 0.2
b.
0.3 < m < 1.0
c.
m $=$ 1
d.
m > 1
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Q170 mcq
The force of impingement of a jet on a vane increases if
a.
The vane angle is increased
b.
The vane angle is decreased
c.
The pressure is reduced
d.
The vane is moved against the jet
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Q171 mcq
In aircraft propulsion system, the ratio between mass flow rate of the fuel to the thrust is called
a.
Thrust coefficient
b.
Specific impulse
c.
Specific thrust
d.
Thrust specific fuel consumption
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Q172 mcq
The net positive suction head (NPSH) which represents the suction head at the impeller eye is given by
a.
$(P_{a}$ - $P_{v})/w$ - $h_{s}$ - $h_{fs}$
b.
$(P_{a}$ - $P_{v})/w$ - $h_{s}$ + $h_{fs}$
c.
$(P_{a}$ - $P_{v})/w$ + $h_{s}$ + $h_{fs}$
d.
$(P_{a}$ - $P_{v})/w$ + $h_{s}$ - $h_{fs}$
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Q173 mcq
Condition for maximum power transmitted by a fluid through a nozzle would be (Take H $=$ total head, $L_{f}$ $=$ friction loss)
a.
H $=$ 3hf
b.
H $=$ 2hf
c.
H $=$ sqrt(3hf)
d.
H $=$ sqrt(2hf)
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Q174 mcq
The degree of reaction of a turbine is defined as the ratio of
a.
Pressure energy drop to total energy transfer
b.
Total energy transfer to static pressure energy drop
c.
Velocity energy to pressure energy
d.
Change of velocity energy across the turbine to total energy transfer
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Q175 mcq
A turbo-machine becomes more susceptible to cavitation if
a.
Pressure falls below the vapour pressure
b.
Pressure become very high
c.
Temperature rises above the critical value
d.
Velocity attains a high value
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Q176 mcq
Which of the following are the beneficial effects of air vessel fitted to the delivery side of a reciprocating pump? (1) Constant rate of discharge can be ensured (2) Power consumption can be reduced (3) Discharge can be increased (4) Constant velocity of the piston can be ensured Select the correct answer for a reciprocating pump:
a.
(1) and (4)
b.
(1) and (2)
c.
(2) and (4)
d.
(1) and (3)
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Q177 mcq
A large Reynolds number is indication of
a.
Laminar flow
b.
Steady flow
c.
Highly turbulent flow
d.
Smooth and streamline flow
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Q178 mcq
The hydraulic gradient line is
a.
At velocity head below the energy gradient line
b.
Is always above the axis of the closed conduit
c.
Is always sloping downwards along the flow directions
d.
Sometimes above the energy gradient line
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Q179 mcq
The Prandtl mixing length is
a.
Independent of shear stress
b.
Zero at the pipe wall
c.
Independent of distance from the fixed surfaces
d.
Dependent on fluid viscosity
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Q180 mcq
If ρ as the density of fluid then pressure of fluid due to water hammer is directly proportional to
a.
ρ^3
b.
1 / sqrt(ρ)
c.
sqrt(ρ)
d.
ρ^2
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Q181 mcq
Boundary layer flow separates from the surface if
a.
du/dy $=$ 0 and dp/dx $=$ 0
b.
du/dy $=$ 0 and dp/dx > 0
c.
du/dy $=$ 0 and dp/dx < 0
d.
du/dy > 0 and dp/dx < 0
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Q182 mcq
Find the pressure of a depth of 15 m below the free surface of water in a reservoir.
a.
152.12 KPa
b.
138.47 KPa
c.
142.56 KPa
d.
147.15 KPa
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Q183 mcq
Gauge pressure at a point is equal to
a.
Absolute pressure plus atmospheric pressure
b.
Absolute pressure minus atmospheric pressure
c.
Vaccum pressure plus absolute pressure
d.
Vaccum pressure plus atmospheric pressure
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Q184 mcq
For a sub-merged body, if the center of buoyancy is below the centre of gravity, the equilibrium is called
a.
Stable
b.
Unstable
c.
Neutral
d.
Rotation
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Q185 mcq
An orifice is used to measure
a.
Velocity
b.
Pressure
c.
Rate of flow
d.
Temperature
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Q186 mcq
A Pitot - Static tube is used to measure the velocity of water in a pipe. The stagnation pressure head is 6 m and static pressure head is 5 m. Calculate the velocity of flow assuming the co-efficient of tube equal to 0.98.
a.
43.4 m/s
b.
434.0 m/s
c.
4.34 m/s
d.
40.34 m/s
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Q187 mcq
The speed ratio of a pelton wheel operating under a head of 900 m is 0.45. What is the peripheral velocity of the turbine wheel?
a.
28 m/s
b.
42 m/s
c.
60 m/s
d.
96 m/s
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Q188 mcq
2D analytical features are
a.
Ruled surfaces
b.
Rational sweep
c.
Tapered sweep
d.
Points, lines, splines
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Q189 mcq
FEA involves dividing the domain into
a.
Parts
b.
Elements
c.
Object
d.
Dots
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Q190 mcq
Which of the following two disciplines are tied by a common data base?
a.
Documentation and general
b.
CAD and CAM
c.
Auto CAD
d.
Java
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Q191 mcq
The main disadvantage of flexible manufacturing system is
a.
Fewer workstations
b.
Expensive
c.
Work-in-process inventory reduced
d.
Reduced down time
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Q192 mcq
The important feature of CAD/CAM in machining is its capability to
a.
Describe the cutting tool path for various operations
b.
To save the machining time
c.
Increase material removal rate
d.
Enhance the tool life
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Q193 mcq
The number of movable joints in the base, The arm and The end effectors of the robot determines
a.
Pay load capacity
b.
Degree of freedom
c.
Operational limits
d.
Flexibility
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Q194 mcq
Historical background of computer integrated manufacturing Dream Period.
a.
1970 – 1980
b.
1985 – 1995
c.
1950 – 1970
d.
1940 – 1960
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Q195 mcq
Elements of Computer Integrated manufacturing (CIM)
a.
Computer aided design
b.
Factors affecting process plan
c.
Generative CAPP system
d.
CAPP system
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Q196 mcq
The concept of a "Pull" system in production flow means
a.
Production is based on forecasted demand
b.
Inventory is kept at maximum levels
c.
Products are manufactured based on customer demand
d.
Machines operate continuously without breaks
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Q197 mcq
In a typical product development process under concurrent engineering approach, all elements of product life cycle from conception to disposal are considered at
a.
Product design stage
b.
Process design stage
c.
Manufacturing stage
d.
Disposal stage
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Q198 mcq
What are the desirable features of a CAD package?
a.
Translation
b.
Geometric modelling features
c.
Twist
d.
Social works
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Q199 mcq
The Geometric modelling technique that used mathematical equations for shape representation is
a.
Wire frame modelling
b.
Non-uniform rational B-splines
c.
Parametric modelling
d.
Solid modelling
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Q200 mcq
The primary purpose of fasteners in assembly is to
a.
Reduce weight
b.
Enhance aesthetic
c.
Provide structural integrity
d.
Improve thermal conductivity
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